The likelihood of gear clash will also increase due to the greater time needed for the synchronizer assembly to perform its function. The thicker fluid will increase the amount of force needed to shift the transmission when cold. Manual transmission operation will be affected by temperature because the transmission fluid will be thicker when cold. Subject: Manual Transmission Operating Characteristics No one can tell you what it is.This is the operating characteristic of your transmission and customer do object to the noise or clunk and dealer discourage the repair. If inadequate reserve is still present refer to Workshop Manual Sectionģ08-00 for clutch pressure plate and disc diagnostics.If theĬondition is corrected return the vehicle to the customer. Additional travel can be obtained by loosening the clutch pedal shaft nutĪnd adjusting as needed per Section 308-00 of the Workshop Manual.If the condition is not corrected proceed to Step 4. Visually examine the pedal down-stop to see if it is preventing the pedalįrom reaching its full travel to the carpet.Correct any obstruction, if the condition isĬorrected return the vehicle to the customer. If the measurement obtained is less than these values, make sure that theįloor mat or excessive material under the carpet is not preventing the pedalįrom reaching its full travel.Follow normal Workshop Manual diagnostics listed in Section If the measurement obtained is larger than these values, DO NOT CONTINUE.THE MINIMUM RESERVE NEEDED FOR GT, LX AND 1999-2001 COBRA IS 19 MM Manual Section 308-00, Diagnosis and Testing, Manual Transmission and Clutch. Measure the clutch reserve per the instructions listed in the Workshop.Lift up on the clutch pedal to reset it.It may be necessary to adjust theĬlutch pedal down-stop and the clutch pedal shaft nut to gain full pedal Refer to the following Service Procedure. This may be due to an incomplete disengagement of the clutch (lack Transmission, may exhibit a hard to shift condition into first or reverse gearsįrom a stop. Some 1999-2004 Mustang vehicles equipped with a T5, T45 or TR3650 manual Hi Bobby, I found this bulletin on I believe the problem you are talking about. SOURCE: I have a 2001 Ford Mustang, v6 3.8 5 speed manual
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